Arc One Research Lab
From September 2023 to May 2025, I worked as a Mechanical Engineering Research Assistant in the Arc One Research Lab, where I operated a Wire Arc Additive Manufacturing (WAAM) system and supported research focused on metal additive manufacturing. My work involved machine operation, experimental testing, process optimization, and the integration of hardware and data acquisition systems to improve manufacturing performance.
Key Responsibilities and Achievements:
Machine Operation and Optimization: Operate the Arc One machine, focusing on optimizing machine parameters to enhance print quality and extrusion rates. This involves fine-tuning mechanical settings to achieve the best possible results for each project.
Printing and Data Acquisition: Successfully printed single-bead and multilayer samples using Arc One and the XIRIS welding camera. Obtained and analyzed data from G-code and Powerwave Manager to monitor and improve print quality.
Modular Frame Design: Work with the machine's modular frame, which allows for quick adjustments and integration of new hardware. This modularity facilitates the adaptation of the machine for various research needs and enhances its versatility.
Base Plate Manufacturing: Conduct waterjet cutting of base plates for metal printing, ensuring precision and adherence to design specifications. This task is critical for maintaining the accuracy and quality of the printed components.
Sample Preparation: Prepare samples for profilometry, ensuring that they meet the necessary specifications for accurate testing. This involves meticulous work to ensure that samples are correctly configured and processed.
